A handwheel at the rear of the machine allows for manual engagement of gear wheels and tool adjustment during setup. Leibniz Universität Hannover Feed and Travel Specifications 3-Axis Power Feeds: The machine provides 18 power feed rates from 8 to 400 mm/min across all three axes. Rapid Traverse: Includes a rapid feed rate of 1200 mm/min (48 ipm) to quickly position the table. Standard Travels: Typical travel ranges detailed in the manual include: X-axis (Longitudinal): Y-axis (Cross): Z-axis (Vertical): Leibniz Universität Hannover Maintenance and Operation Deckel FP2 Manual (1974).max
When sourcing a manual, you must match it to the specific generation of your machine. Deckel updated the FP2 several times over its production run (from the 1950s through the 1980s):
18 speeds ranging from 40 to 2000 RPM (driven by a two-speed motor and a geometric progression gearbox). Feed Rates: 18 feed rates ranging from 8 to 400 mm/min.
is a complex machine with a unique sliding headstock and gear-driven feeds. Without the manual, you risk: Lubrication Errors:
Deckel FP2 is a legendary universal toolroom milling and boring machine, prized by machinists for its precision, versatility, and unique German engineering deckel fp2 manual
The FP2 is a "universal" machine. The manual explains how to correctly swap, align, and utilize the various heads (tilting, slotting, high-speed) and tables (fixed, universal, rotary).
Repositories like ManualsLib or the University of Hannover's Atlas archive offer free versions of the 1969 and 1974 editions.
An authentic Deckel FP2 manual package typically consists of several distinct sections or separate booklets. When purchasing a used machine or sourcing a reproduction manual, ensure your documentation includes the following:
This section covers the physical footprint, weight (essential for transport rigging), foundation requirements, and leveling procedures. Leveling an FP2 is incredibly critical; twist in the column will directly affect geometric machining accuracy. Section II: Operation and Controls A handwheel at the rear of the machine
Several websites host user-contributed manuals available for free download:
For heavy-duty, standard milling operations.
Pump the central lubricator at least once every operational session, or every 4 hours of continuous use.
The FP2 utilizes traditional Acme leadscrews rather than ballscrews. The manual provides a procedure for adjusting the split feed-nuts on the X and Y axes to minimize backlash. While some backlash (typically 0.05 mm to 0.15 mm) is normal and necessary for smooth manual operation, excessive play can be dialed out using these internal adjustments. 6. Sourcing a Reliable Deckel FP2 Manual Standard Travels: Typical travel ranges detailed in the
If you notice play or finish imperfections in your workpieces, the tapered gibs on the X, Y, and Z slides may need adjusting.
It outlines the specialized oils and maintenance schedules necessary to keep the complex gear trains running smoothly.
Beyond the written manual, the Deckel owner community is one of the best resources for support. The Practical Machinist forum is arguably the most active English-language source of Deckel knowledge. Users there have shared links to extensive manual libraries, offered scans of parts manuals, and provided decades of collective experience on everything from troubleshooting to sourcing accessories. For German speakers, the Zerspanungsbude forum is another excellent source, where users have shared direct links to English-language PDF manuals. Engaging with these communities can be just as valuable as owning the manual itself.
The FP2 uses a complex angular contact bearing system. The manual specifically warns: Never transport the machine with the vertical head facing down. More importantly, it shows you the exact torque sequence for locking the ram. Do it wrong, and you throw your spindle bearings out .001".
Deckels rely on a complex network of oil grooves. Missing a single grease nipple or using the wrong weight of oil can lead to premature wear on the hardened gears or the precise dovetail ways. The Gearbox: Most FP2 models feature 18 spindle speeds (typically 40 to 2,000 RPM